BMW Regensburg

Project

Expansion of the upgrade line and unit installation for the integration of new vehicle concepts and the ability of the system to install electrified models in mixed operation with combustion engine models

Project start: July 2019
Project end: August 2022

About the project

For the long-term development of the plant, additional work cycles were integrated in the set-up line and in the unit installation (marriage) in order to create the numerous new work contents for new electric vehicle models. A particular challenge here was the fully automated loading of the high-voltage batteries with the two Kuka-Titan robots.
Project Manager's Statement

Hinter den Kulissen: 

Leistungen

Innovationen aus Herausforderungen geboren

besondere Aufgaben

In the first conversion: - dismantle four complete cycles of a long-established marriage, including pits, within a PU and rebuild and commission them at a different location - at the same time, integrate two new marriage cycles into the space created and put them into operation - design new pits into which the elevators had to go and close old pits, and immediately set up our technology again at the top – all in this short time - before the wedding, we had to put the puzzle back together again to create the buffer section and put it back into operation In the second conversion: - shortening of the worker conveyor belt (rubber belt) including moving the drive head, thereby reshaping the pit - on the significantly enlarged and subsequently closed pit, a third-party company (LogSystems) assembled, installed and commissioned the conveyor system including lifts for the delivery of the HVS, and we had to assemble, install and commission the conveyor system and the robot cell in parallel.

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